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The resilient label industry has responded to a host of challenges, ranging from the pandemic to natural disasters.
The label and package printing industry has been tasked to the limits throughout the Covid-19 pandemic – both in the midst of the outbreak and during the recovery period. As an essential industry, suppliers and converters alike have played a pivotal role in keeping the North American economy churning. While the immediate future looks bright, there are concerns that will bear watching. Inflation, a new presidency, social unrest, natural disasters, and – of course – the continued fallout from Covid-19 will impact our industry for years to come. “I believe the current state of the narrow web market is strong and getting stronger,” states Paul Teachout, business development manager of narrow web, Anderson & Vreeland. “The recovery continues to gain momentum, and many converters are exceeding YTD expectations. Even markets like the industrial and automotive sectors are experiencing a strong bounceback through a very challenging cycle.” According to Bill Myers, marketing manager, Domino, converters generally reported a “boom or bust” year depending on the markets they served. “Those specializing in markets for products that people consume, such as food and beverage, beer, wine and spirits, pharmaceuticals, to name a few, seemed to do very well,” says Myers. “In many cases, they experienced double-digital growth. Conversely, some label converters had a very difficult 2020 in which their book of business may have been in other sectors that slowed down during the pandemic, such as automotive.” “Many of our customers experienced massive surges in demand and production needs, but many had labor shortages as well,” says Patrick Potter, president of Flexo Wash. “Continued advances in technology, both on the converter and the supplier sides, contributed to everyone keeping their quality optimal and production on target despite the pandemic. So far in 2021, we have seen a lot of investment and activity from label converters.” Tower Products’ supply chain was fully intact throughout the pandemic, as most of its chemistry is made on-site. “The only real setback has been raw material increases due to both pandemic and weather situations across the country,” states Mark Principato, director of flexographic products and international sales, Tower Products. The pandemic has created widespread and potentially permanent changes that will require the label industry to adapt, notes Mark Miller, VP of marketing for Avery Dennison Label and Packaging Materials, North America. He says, “E-commerce was accelerated by the pandemic and will continue to grow from a new, higher baseline. Hygiene and food safety will also remain important, although specific products, such as hand sanitizers, will return to standard industry growth rates. Avery Dennison expects home consumption to have peaked in 2020, where it will likely reset to a new normal that is somewhere between the peak of 2020 and where the economy was pre-Covid. Convenience, resealable and personalization will remain key trends but not necessarily drive near-term growth. “In the decade prior to the pandemic, label industry growth – and in particular, pressure sensitive labels – was largely driven by the growth of fast-moving consumer goods in rigid packaging, the shift from wet glue to pressure sensitive labels, emerging markets, convenience packaging and regulatory changes,” explains Miller. “If we project the outlook for the next 10 years, some of these drivers will probably not have the same impact as they did in the past. Specifically, consumption growth, pressure sensitive labels and emerging markets are all likely to plateau.” Even though optimism abounds, this has been a tumultuous time for the industry and society at large. “At the onset of the pandemic, there was a spike in sales and as a result, a spike in production,” explains Nicole Rivera, director of administration and operations, K Laser Technology (USA). “I believe the labeling industry is in the same situation as many other industries that are having difficulty navigating the ‘reopening’ of the economy during Covid-19.” Another challenge surrounds the availability of qualified employees. While the industry was already facing a workforce challenge, that difficulty has been exacerbated during the pandemic. “Consumers are spending, which is always a good sign for our economy,” remarks Rivera. “However, it is extremely difficult to find quality leads and employees in this environment.” “This current post-pandemic period has also amplified the challenge independent converters have been facing over the past few years, including attracting and keeping strong talent,” says JC McKay, VP of business development, Flexo Label Advantage Group (FLAG). “A big down side of this pandemic has led to a lack of employees in the workforce, unprecedented demand on vendor partners at levels that we’ve never seen before, paired with a strain on raw materials, freight delays, and inflation resulting in rising costs across the board. An overflow demand on business in all areas of the label market is continuing to be a bittersweet problem, especially because supply falls short of the demand.” There has been a global disruption in raw materials and logistics, which has ultimately resulted in shortages and delivery challenges, too. The industry has also seen a rise in pricing across the board. The challenges have extended beyond the pandemic, too, as natural disasters, such as storms and flooding, have tested the supply chain. “2020 tested the resiliency and agility of the packaging industry in ways few of us could have imagined,” states Miller. “The first half of 2021 brought significant challenges to our industry, too. From Storm Uri in February, which caused raw material shortages, to the raw material cost inflation to increased demand. Supply constraints have continued to drive commodity supply and demand imbalances. Due to these imbalances, we expect inflationary pressures to continue through the second quarter. While it is expected to eventually moderate sometime in the second half of the year, price levels for raw materials are expected to remain well above previous year levels.” The assortment of new challenges has necessitated a move to newer technologies and an emphasis on automation, e-commerce and data. “We are doing everything we can to mitigate the effects to our customers,” says Teachout. “As many have, we have invested in new automated equipment in our manufacturing facilities to improve efficiency and have been very creative in finding new solutions to manage costs with our suppliers. We have also seen growth in our e-commerce online ordering programs, as well as our RFID Vendor Managed Inventory systems. These IOT-based automation platforms streamline the ordering process for all involved and reduce total transaction costs. We are seeing tremendous growth in these processes as converters continue to move to a more automated production flow throughout the organization to reduce operational costs and improve gross profits.” McKay has noticed a stark increase in work for the association’s converter members, as well. “Label converters, for the most part, have been busier than ever,” he says. “The pandemic has created new or increased business opportunities in many different market segments.” Converters were willing to invest in new technology during the uncertainty of the pandemic, especially if the equipment enabled them to better meet demands and future-proof their business. “Overall, I am certain that businesses are cautious about how they spend their money. However, investing in new technology, if it’s the right technology and the right fit, should be viewed as a tool to drive additional revenue and profit,” says Myers. “Domino customers are seeing the benefits of our digital printing systems, allowing them to make more money by increasing their productivity, efficiency and capacity while reducing their costs, waste, material, production time and more.” For example, Chromatic Labels of Irvine, CA, USA, adhered to this theory. The converter acquired a new 8-color Nilpeter FA-26 to improve response times and offer new products to customers. The FA-26 has been engineered for short-run flexible packaging, which will help Chromatic Labels service a wider range of customer needs. The press is optimized for pouches and sachets to wraparounds, shrink sleeves, labels and more. Simultaneously, the company has moved into a new manufacturing facility. “We are very excited with the purchase of this new state-of-the-art, mid-web flexographic press, which is scheduled to be up-and-running by the end of August,” says Mark Gaw, vice president and general manager, Chromatic Labels. “The FA-26 will enable us to improve our response times on existing business, as well as offer new solutions. The purchase of the new equipment required more space, so we have moved into an impressive, new 35,000 square-foot manufacturing facility one half mile from our previous location. We appreciate our long relationships with all of our customers and suppliers, and expect these relationships to improve as we have better resources to support everyone.” Meanwhile, General Data Company has expanded its digital color printing and finishing capabilities with the addition of a new HP Indigo 6900 digital press equipped with a GM DC 350 finisher. General Data is making plans for short runs, variable data imaging, incorporating security/brand protection features, and more. “Investing in advanced digital printing technology like the Indigo helps us to be more responsive to the needs of our customers by providing superior quality digital color labels quickly and efficiently, especially for jobs that include multiple SKUs and variable data,” says Peter Wenzel, president and CEO of General Data. “We can now also serve new and growing markets that are a great fit for the Indigo’s excellent and cost-effective printing and finishing capabilities.” “We need to continue to invest in our business even more so in times of uncertainty to position ourselves for growth,” adds Avery Dennison’s Miller. “We have made many investments in the past couple of years in our manufacturing capabilities, have made business acquisitions in adjacencies to enhance our business portfolio, and we will continue to look for growth opportunities.” When investing, of course, finances are always a concern – especially with uncertainty on the horizon. In order to promote investment while keeping costs down, Domino also unveiled its in-house leasing program during the pandemic in an attempt to make it easier than ever to acquire the Domino N610i digital UV inkjet label press. “It’s a simple, easy, flexible program that offers attractive low rates, fixed monthly payments, a bundled package with service, maintenance, training, printheads, and a future-proof trade-in guarantee program,” adds Myers. “There is no large cash outlay, no personal guarantees required, and no bank or third-party leasing companies involved. You’re dealing directly with Domino. We even offer a ramp up program with deferred payments.” The pandemic has also accelerated the focus on burgeoning technologies like digital printing. The necessity for quick turnarounds and smaller-batch orders really emphasized the value of digital over the past 18 months. For instance, Stuart Reeve, president of Mammoth Labels & Packaging in Columbus, OH, installed the Domino N610i digital UV inkjet label press in February 2020 right before the pandemic. He says, “Overall, our base of business was impacted positively due to a large percentage of our customers being in the food and beverage industry. With adding the Domino, it allowed us to bring in over $1 million in digital printing business we were outsourcing to another vendor. It just made sense to bring all that business in-house to allow for larger margins and give us 100% ownership and control of the work. Our digital sales grew 93% in 2020.” Meanwhile, John Abbott of Abbott Label doubled down with Domino during the pandemic – turning to the K600i digital UV inkjet printer to help with variable data printing. “Right after we bought the Domino N610i digital UV inkjet label press, Covid hit, and now everybody needs labels,” says Abbott. “From the QR codes to the consecutive barcodes, that’s where the K600i came in. And the reasons we went with the K600i: one, quality. The barcodes are unbelievable. And two, speed. That thing can go up to 492 fpm. You can run this stuff, and it verifies it. So, time is money. With the Domino, there’s no downtime, and it’s been heaven for us.” “Label converters realized in 2020 more than ever that digital printing is a great asset for being able to pivot quickly, where they can produce a record number of labels in a short time, enable brands to quickly change their messaging and branding while staying ahead of the game,” adds Myers. “And digital is a wonderful complementary technology to converters’ flexo presses. By having digital, they can choose the best tool for the job. If you have lots of SKUs, multiple changeovers, short to medium runs, put it on digital. One SKU for a long run? Put it on flexo. Do you need to add embellishments, varnish, cold foil, spot colors? Put it on hybrid. Choosing the right press for the job is key in being productive and efficient, and the state and health of the label industry continues to be tested. Those label companies that can pivot quickly and provide labels to brand owners in the quantities they need, when they need them – they will be the ones who are most successful and thrive.” M&A activity It’s no secret that mergers and acquisitions will continue to play a pivotal role in the economic landscape of the industry in the future. 2021 has already seen several big moves, with acquisitions completed by Fortis Solutions Group and Resource Label Group and on to suppliers like Avery Dennison and Maxcess. According to K Laser’s Rivera, this trend will continue to play a key role within the industry, noting, “There seems to be a record amount of small- and family-owned businesses that are being acquired.” “Acquisitions and consolidation are happening in our industry now more than ever,” says FLAG’s McKay. “Large consolidators are consistently looking to grow their footprint, while external investment firms with little to no experience in printing have recognized the opportunities available in the profitable label market and are looking to make acquisitions to expand their diverse portfolio. While independents are being targeted for acquisition, many will remain independent because, well, they love it. Independent label converters, like our members, all started their businesses for a reason. They love producing quality products with personalized experiences for their customers. They started from nothing, grew their businesses and now have a team of people that they provide jobs, experiences and satisfaction every day. Some even have family members in the business and look to maintain their independence for future generations.” According to McKay, one of the biggest threats to staying independent in the label market is resources, or lack thereof, to the independent converters. “That’s where FLAG comes in,” he adds. “Our sole mission is to provide our members (independent label converters that love being independent) with the cost savings and resources comparable to a consolidator or large national converter. The label industry will continue to consolidate, and FLAG will be here for the independent converters to support one another, all while maintaining their independence and doing what they sought out to do when they started their businesses.” With M&A activity already at a bustling pace, Anderson & Vreeland’s Teachout believes this trend will only accelerate in the years to come. This will create a plethora of opportunities. “Over the past decade, M&A activity has changed the landscape of the narrow web tag and label market,” explains Teachout. “The pandemic has only created more opportunity. Private equity firms have seen the strength and resiliency of our industry. The narrow web industry is an essential part of our culture on a global stage, which makes it very attractive. When we consider the fact that 65% of the North American narrow web market is still single roof tops, the M&A activity will continue to be in front of us. Converter groups will continue to grow in regional locations to provide for brand owners, consolidations will continue and we may even see groups consume each other – possibly on a global scale.” M&A activity is not limited to converters, either. Earlier in 2021, Avery Dennison acquired the business of Ohio-based acpo Ltd. for the purchase price of $87.6 million. “Our acquisition of acpo will further strengthen our leadership in core label materials segments,” says Mitch Butier, Avery Dennison’s chairman, president and CEO. “By adding acpo’s well-regarded and complementary overlaminate product, we are increasing our product portfolio and adding even more value for our customers.” Avery Dennison’s Miller says that the move was made to further Avery Dennison’s capabilities in the label and flexible packaging markets. “Overall, we do not expect to see a pause or slowdown in these activities,” adds Miller. “Essential” status The Covid-19 pandemic tested the label and packaging industry like never before. Supply chains were stressed to the max, and employees were required to brave the uncertain societal conditions to continue delivering for their markets. Suppliers and converters were tasked with making on-the-fly decisions to support their teams and their customers. There was no playbook for these challenges, but many companies adapted in stride. “Like all businesses during the pandemic, Flexo Wash was forced to react and adapt quickly to its customers’ needs,” says Potter. “We quickly communicated with all of our customers that our supply stream and inventory would not be impacted and that we would be operating as a fully-functional business. Though we stopped all travel for service and sales, we quickly transitioned to virtual demos, service calls, sales, installations and trainings in lieu of face-to-face meetings. While these adaptations benefited everyone in the process and kept customers and employees safe, it was a long year not seeing our customers and friends face to face.” Tower Products’ Principato believes many of the processes and procedures instituted during the pandemic will remain in some shape or form. “Throughout most of 2020, you weren’t allowed into most facilities,” he states. “You either had to communicate via FaceTime or Zoom, which actually presented many opportunities to interact with key individuals. I have to imagine that this type of ‘new’ communication will be the norm for the foreseeable future.” There were challenges along the way, but the industry’s poise and resilience was on full display. “As many of us were, the first quarter of 2020 put us to the test,” comments Anderson & Vreeland’s Teachout. “I am very proud to say that our A&V team and network of suppliers rose to the occasion. As the hoarding began last March, the entire supply chain was put to the test as fears of shortages loomed. We were able to manage this quite well, as our chain of nine distribution centers were stocked and ready to meet the demand. The pandemic created a once-in-a-lifetime opportunity to show how essential our supply chain is to our customers. We were reminded that the most important thing is to secure a consistent and predictable delivery of products to our customers so they could satisfy the changing demand of their brand owners. We did this using multiple tools. Our online ordering process continues to grow as e-commerce accelerates purchasing trends, and we continue to manage out distribution network with our partners to ensure the right products are staged in the most efficient locations to ensure quick delivery without logistical concerns.” FLAG, for example, has gone to great lengths to support its partners. This includes staying on the forefront of the latest capabilities that can help drive efficiency for both converters and suppliers. To help support its members during the pandemic, FLAG put together a Covid contingency planning group with over 40 member participants. “These members all committed to support one another if a Covid outbreak were to happen in one of their plants, allowing them to give peace of mind to their customers knowing they would still be able to fill their orders,” explains McKay. “One aspect of FLAG that our members have always appreciated is the ability to send overflow jobs or outsourcing a project that requires capabilities they don’t have in-house to a trusted partner. This has been particularly relevant during the pandemic. “With the absence of in-person meetings and expos, our monthly FLAG Lunch & Learn series has been a tremendous opportunity for members to learn about new processes and products while providing an excellent forum for our vendor partners to connect with members,” adds McKay. “FLAG Peer Groups, small groups of member companies who meet monthly on a virtual basis, have provided the opportunity and support to learn what others are doing to handle the issues and hurdles they are all facing. Approximately 25% of our member companies are involved with FLAG Peer Groups; a number that continues to quickly grow as our members look to increase their resources and make strong connections with industry peers.” Another positive to come out of this turbulent time has come in the form of management and leadership. “There is also a heightened awareness for converters and suppliers alike regarding the health of employees, ensuring the safety and well-being of their teams,” says FLAG’s McKay. “New HR challenges when communicating with their teams regarding personal health information of their employees, specifically for Covid, and the policies each company puts in place.” Step. Forward. By Rock LaManna For curious onlookers who plan to hold their businesses or pass everything to the next generation, this article is not for you. Building a business to sell? Tune in. Can you hack the brave new world? You don’t have five years to get there. You have two years. Three years max. By 2025, it’s going to be a brave new world in our sector. The top players are not fooling around. In our research with buying organizations, deal volume will continue to grow until early 2024. The power structures and consolidators in the specialty graphic arts sector will be wrapping up years of deals. Will they want you? Maybe. If not, you’ll be selling to a competitor for a lower multiple. Either way, if you don’t sell by 2025 you may find you have one choice. Hold on and play the cards you have. Are you a delusional seller? You know why Ponzi schemes peter out? The last guy who joins the game is the one holding the bag. There are no more suckers to lure in who can subsidize the players at the top of the pyramid. I’m not saying M&A is a Ponzi scheme, but the buy-sell environment in any industry has its risks. If you buy to sell or build to sell, you’re gambling on the right buyer being there when you’re ready. You want to better your odds? Control the game. Build better. Grow higher. Sell sooner. Get out while there are still players in the game. Is your plan good enough? To sell in 36 months, you need cash, people, strategy, and the ability to relentlessly execute your plan. Cash: If you think you can go through this process without free-flowing cash, good luck. It takes money to buy a company and money to position one to sell. People: One of the first things we do when we meet with a new consulting client is look at their all-star lineup. How is the org chart laid out? Who’s really in charge? Who “gets it”? Who has the managerial chops to keep the business going during the hand off? Gaps in talent – managerial, sales, operations – reflect on the owner. If you can’t attract the best people, what’s wrong with you? Strategy: If you have bought and sold businesses on a 5-year timeline, congratulations. Whatever you did before you now have to do in half the time. It’s not the pandemic that put us in this position. It’s the new economy and the new reality. You’ll work twice as hard and move twice as fast to get to the same place. And that’s in all aspects of business – not just M&A. For anyone who doesn’t believe execution is key to strategy, you’ll find out the hard way. Ability to relentlessly execute your plan: Building and selling is not something you do in the evenings or weekends. It’s a 24/7 process that requires dedicated people. It requires a team of experienced advisors. It requires your providers to put your needs first. It requires your internal people to keep moving systematically toward the goal line. Too old and slow? Don’t kid yourself that we’re all in recuperation mode after the pandemic. You’re not winning just because you stayed busy over the past year. Guess what? Many of your competitors had no issues with keeping people employed. They didn’t suffer the ups and downs of the economy at large or the fluctuations of the local market. For them, there’s been no need for a reset as we’ve come out of the pandemic – no starting gate where everyone politely lines up. They didn’t take a pit stop or honor the yellow flag during the past 16 months. If they look like they’re right next to you, it’s because they lapped you. You’re eating their dust and you don’t even realize what you’re tasting. You’re about to have your meatballs kicked by:
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